green

Math is Important for Making Toys

We’ve been making a lot of stars lately.  Hundreds and hundreds of stars; which is awesome because someone is paying us to make stuff!  How much cooler of a job can you have?  But, as we’re making hundreds at a time, it’s best to be efficient at it.

math workd out on boardSo the stars are laid out on the wood before cutting (no, even though I’ve cut more than a thousand stars, I can’t cut them from memory).  So I laid out a few stars and then measured to see how many stars would fit onto so many feet of board.  It’s something like a word problem:

Don has to make 100 stars.  If 7 stars fit onto 1.8 feet of maple board, how many feet of board will he need to make 100 stars?  (assuming no knots or other defects in the wood that would have to be cut out)

Except there’s no calculator in the shop – only old fashioned long-hand math.

I also figured up how many square inches of wood each star used – this told me my raw materiel cost for each piece.

So yes, math is important.  I don’t use calculus in the shop very often, but geometry and algebra are very important.  Kids!  Pay attention in math class!  Don’t end up being the person that needs a calculator to double check his 7 + 7 math.


 

As a side-diversion:

Before I made toys, I was an architect (technically I still am, I just haven’t done any for-hire work in a while now).  The number one response when telling a stranger I’m architect:  “You must be good at math.”

Well, I am good at math, I think it’s fun – like solving a puzzle – but surprisingly to most people great math skills aren’t essential to architecture.  Basic geometry and a little algebra is all you really need to be competent.  A high-schooler would be able to handle most of the math work.

So what’s the number one skill essential to being an architect?  Working an unspeakable number of thankless (and unpaid) hours.

As a toy-maker at Happy Bungalow I work more hours, but they are the opposite of thankless.  I have fun every day, almost without pause.  I mean come on!  We’re making toys here.  My job is to make toys!

Stop into our online toy shop to take home some of our work.

kid illustration of family

Happy Bungalow’s Wooden Toy Promo Video

Our first promo video – put together for a grant application.  Filmed on location in the Bungalow.  Featuring our super-fun wooden toys, head-artisan Don, and an artist rending of the entire crew.

Happy Bungalow Makes Wooden Toys, Repairs Plastic Toys

As you might guess, there is no shortage of toys here at the Bungalow.  Plenty of wooden toys, sure, but we have some plastic toys as well.  We encourage everyone to buy handmade wooden toys, perhaps in our online toy shop, but there are some thing you just can’t make out of wood.  Like a tiny ladybug just a bit bigger than a penny (see below).  Perhaps you’ll recognize her as the companion of a well known [and skimpily dressed] fairy.  Wears a lot of green, has a fondness for lost things, and tinkering.

Anyway.  The ladybug is a mighty favorite of one of the Kids here at the Bungalow.  A faithful companion for months (literally never leaving his side).  Some of the paint eventually wore off, and then off came an antennae.  Liz and I were well practiced in finding the ladybug, so despite odds to the contrary, we found the broken antennae (about the thickness of spaghetti and 1/8″ long).

A superglue fix lasted about an hour.  “The ladybug broke again!”

Okay.  It’s time to get serious.

We can rebuild her.  We have the technology.  We can make her stronger.

tiny plastic ladybug undergoing antennae repair

I take our injured bug to the shop (note penny and vintage Lance’s X-Acto knife for scale).  She needs a metal rod implanted to strengthen the break.  By some miracle a company makes a drill bit just a bit thicker than a human hair (only sort of exaggerating).  I carefully drill into the ladybug, then manage to drill into the broken antennae (and not my finger).  Snip a piece of wire, glue it together, glue my fingers together.

Wait, what?

Ugh.  Yeah, I super-glued my fingers together.  Note than slicing the fingers apart with an X-Acto knife is more challenging than you might think.  But soaking your fingers nail-polish remover will [eventually] loosen up the glue (read:  1/2 hour of your life spent considering why you didn’t wear latex gloves).

But most importantly the ladybug was made whole and the Kids were happy and thankful.

Of course three weeks later it broke again.  To our workmanship’s credit though, the new break was above the bionic implant.  The broken piece was lost to eternity, but the Kids came to terms with the loss.

We’re happy to report that Ladybug is worn around the edges, but still well-loved.